Saint+Alks-Product+Development

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Product Development __ The product that will be developed is a High Premium Antioxidant Vodka. The Vodka would be development in a private distilment factory. Raw materials such as grains, fruits, sugars, water, yeast, and antioxidants will be use to formulate the alcoholic beverage. There is definitely a routine manufacturing process for the production of are vodka. 1. **__Mash Preparation:__** The grain fruits and vegetables are loaded into an automatic mash tub. Much like a washing machine, the tub is fitted with agitators that break down the grain as the tub rotates. A ground malt meal is added to promote the conversion of starches to sugar. ** 2. ****__Sterilization & Inoculation:__** Preventing the growth of bacteria is very important in the manufacture of distilled spirits. First, the mash is sterilized by heating it to the boiling point. Then, it is injected with lactic acid bacteria to raise the acidity level needed for fermentation. When the desired acidity level is reached, the mash is inoculated once again. ** 3. ****__Fermentation:__** The mash is poured into large stainless steel vats. Yeast is added and the vats are closed. Over the next two to four days, enzymes in the yeast convert the sugars in the mash to ethyl alcohol. ** 4. ****__Distillation & Rectification:__** The liquid ethyl alcohol is pumped to stills, stainless steel columns made up of vaporization chambers stacked on top of each other. The alcohol is continuously cycled up and down, and heated with steam, until the vapors are released and condensed. This process also removes impurities. The vapors rise into the upper chambers (still heads) where they are concentrated. The extracted materials flow into the lower chambers and are discarded. Some of the grain residue may be sold as livestock feed. ** 5. ****__Water:__ **The concentrated vapors, or fine spirits, contain 95-100% alcohol. This translates to 190 proof. In order to make it drinkable, water is added to the spirits to decrease the alcohol percentage to 40, and the proof to 80. ** 6. ****__Bottling:__ **Are alcoholic beverage are stored in are high premium signature black glass bottle which is non reactive. We decided with this approach because other receptacles, such as plastic, would cause a chemical change in the beverage. Are bottling are procedure in a highly mechanized bottle which are cleaned, filled, designed, capped, sealed, labeled, and loaded into cartons. We estimate that this can be done at rates as high as 400 bottles per minute in are factory.

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